1. Iingcaciso ezahlukeneyo
I-CNC lathe sisixhobo somatshini esilawulwa ngamanani.Esi sisixhobo somatshini esizenzekelayo esinolawulo lwenkqubo oluzenzekelayo.Inkqubo yonke inokusebenza ngokufanelekileyo ikhowudi yokulawula okanye inkqubo echazwe yeminye imiyalelo engokomfuziselo, kwaye emva koko ibekwe Ziqulunqwa ngokuzenzekelayo, kwaye emva koko zihlanganiswe ngokubanzi, ukwenzela ukuba izenzo zesixhobo somatshini ziphelele ziqwalaselwe ngokwenkqubo yokuqala. .
Ukusebenza kunye nokubeka iliso kwi-CNC lathe yeyunithi yokulawula le lathe ye-CNC zonke zigqityiwe kwiyunithi ye-CNC, elingana nengqondo yesixhobo.Isixhobo esidla ngokusibiza ikakhulu ziziko lomatshini wesalathiso solawulo lwesalathisi.
Iileyile eziqhelekileyo ziileyile ezithe tyaba ezinokuthi ziqhubekekise iintlobo ezahlukeneyo zezixhobo zokusebenza ezifana neeshafti, iidiski, iiringi, njl njl.
2, uluhlu lwahlukile
I-lathe ye-CNC ayinayo inkqubo enye ye-CNC kuphela, ikwanobugcisa obuninzi obahlukeneyo, kwaye isebenzisa ubugcisa obuhlukeneyo ngokupheleleyo.Iquka uluhlu olubanzi.
Kubandakanya iileyile ze-CNC, oomatshini bokugaya i-CNC, amaziko omatshini we-CNC, kunye nokusika iingcingo ze-CNC kunye nezinye iintlobo ezininzi ezahlukeneyo.Obunye ubuchule obunjalo kukusebenzisa iisimboli zolwimi lwenkqubo yedijithali ukuguqula, emva koko kusetyenzwe isixhobo somatshini esilawulwa yikhompyutha.
3. Iingenelo ezahlukeneyo
Kukho iinzuzo ezininzi zokusebenzisa i-CNC lathes ukucubungula iimveliso xa kuthelekiswa nezixhobo zoomatshini ngokubanzi.Ukusebenzisa iileyile ze-CNC ukucubungula iimveliso kunokuphucula kakhulu ukusebenza kakuhle kwemveliso.Emva kokuba yonke i-workpiece igxininiswe, faka inkqubo yokucubungula elungiselelwe.
Isixhobo sonke somatshini sinokugqiba ngokuzenzekelayo inkqubo yomatshini.Ngokwentelekiso, xa iinxalenye zoomatshini zitshintshwa, kudla ngokuba yimfuneko kuphela ukutshintsha uthotho lweenkqubo ze-CNC, ngoko ukusa kumlinganiselo othile, oku kunokunciphisa kakhulu lonke ixesha lomatshini.Xa kuthelekiswa nokucwangciswa kwesixhobo somatshini, ukusebenza kakuhle kwemveliso kunokuphuculwa kakhulu.
I-CNC lathe yenye yezona zixhobo zisetyenziswa kakhulu kumatshini we-CNC.Isetyenziselwa ikakhulu ukusika imiphezulu ye-cylindrical yangaphakathi nangaphandle yeengxenye zeshaft okanye iidiski, indawo yangaphakathi nangaphandle ye-conical yee-angles taper taper, iindawo ezijikelezayo zangaphakathi nangaphandle, kunye nemicu ye-cylindrical kunye ne-conical, njl., kwaye inokwenza i-grooving, ukomba , ukubuyisela kwakhona, ukuphinda uhlaziye imingxuma kunye nokudika, njl.
Isixhobo somatshini we-CNC siqhuba ngokuzenzekelayo iinxalenye eziza kucutshungulwa ngokwenkqubo yokusetyenzwa kwangaphambili.Sibhala indlela yenkqubo yomatshini, iiparamitha zenkqubo, isixhobo sokuhamba, ukufuduswa, ukusika iiparamitha kunye nemisebenzi encedisayo yenxalenye kuluhlu lwenkqubo yomatshini ngokwekhowudi yomyalelo kunye nefomathi yeprogram echazwe sisixhobo somatshini we-CNC, kwaye emva koko urekhode umxholo uluhlu lwenkqubo.Kwindawo yokulawula, emva koko igalelo kwisixhobo sokulawula amanani kwisixhobo somatshini wokulawula amanani, ngaloo ndlela isalathisa isixhobo somatshini ukucubungula iinxalenye.
● Ukuchaneka okuphezulu kunye nomgangatho ozinzileyo wokusetyenzwa;
● Unxulumaniso olulungelelanisiweyo oluninzi lunokwenziwa, kwaye iindawo ezinemilo entsonkothileyo zinokusetyenzwa;
●Xa iindawo zomatshini zitshintshwa, ngokubanzi kuphela yinkqubo yeNC ekufuneka itshintshwe, nto leyo enokonga ixesha lokulungiselela imveliso;
● Isixhobo somatshini ngokwaso sinokuchaneka okuphezulu kunye nokuqina, kwaye sinokukhetha isixa esilungileyo sokucubungula, kwaye imveliso iphezulu (ngokubanzi 3 ~ 5 amaxesha ezixhobo zoomatshini eziqhelekileyo);
● Isixhobo somatshini sinezinga eliphezulu lokuzisebenzela, elinokunciphisa ubungakanani bomsebenzi;
● Iimfuno zomgangatho ophezulu zabaqhubi kunye neemfuneko zobugcisa eziphezulu kubasebenzi bolondolozo.
Ukumisela iimfuno zenkqubo yamacandelo aqhelekileyo kunye nebhetshi yee-workpieces eziza kucutshungulwa, kwaye uqulunqe imisebenzi ekufuneka i-CNC lathes ibe nayo ukwenza amalungiselelo kwangaphambili, kunye nomqathango wokukhetha okunengqiqo kwee-lathes ze-CNC: ukuhlangabezana neemfuno zenkqubo yamacandelo aqhelekileyo.
Iimfuno zenkqubo yamalungu aqhelekileyo ubukhulu becala ubukhulu besakhiwo, uluhlu lokucubungula kunye neemfuno ezichanekileyo zamalungu.Ngokweemfuno zokuchaneka, oko kukuthi, ukuchaneka kwe-dimensional, ukuchaneka kokumisa kunye nokugqithisa kwendawo yokusebenza, ukuchaneka kokulawulwa kwe-lathe ye-CNC kukhethiwe.Khetha ngokokuthembeka, okusisiqinisekiso sokuphucula umgangatho wemveliso kunye nokusebenza kakuhle kwemveliso.Ukuthembeka kwezixhobo zomshini we-CNC kuthetha ukuba xa isixhobo somatshini senza imisebenzi yaso phantsi kweemeko ezichaziweyo, siqhuba ngokuzinzileyo ixesha elide ngaphandle kokungaphumeleli.Oko kukuthi, ixesha eliphakathi phakathi kokungaphumeleli lide, nokuba ukusilela kwenzeka, kunokufunyanwa kwakhona ngexesha elifutshane kwaye kusetyenziswe kwakhona.Khetha isixhobo somatshini esinesakhiwo esifanelekileyo, senziwe kakuhle, kwaye siveliswe ngobuninzi.Ngokubanzi, okukhona abasebenzisi bebaninzi, kokukhona bephezulu ukuthembeka kwenkqubo ye-CNC.
Izixhobo zoomatshini kunye nezixhobo zokusebenza
Izixhobo zesixhobo somatshini, iindawo ezisecaleni kunye nomthamo wazo wokubonelela, izixhobo zibaluleke kakhulu kwiilathe ze-CNC kunye namaziko okuguqula afakwe kwimveliso.Xa ukhetha isixhobo somatshini, ingqwalasela ngokucophelela kufuneka inikwe ukuhambelana kwezixhobo kunye nezixhobo.
Inkqubo yokulawula
Abavelisi ngokubanzi bakhetha iimveliso ezivela kumenzi ofanayo, kwaye ubuncinci iinkqubo zolawulo lokuthenga kumenzi ofanayo, ezisa ukukhululeka okukhulu kumsebenzi wokulondoloza.Iiyunithi zokufundisa, ngenxa yemfuneko yokuba abafundi babe nolwazi olufanelekileyo, bakhethe iinkqubo ezahlukeneyo, kwaye lukhetho lobulumko ukuxhotyiswa ngeesoftware ezahlukeneyo zokulinganisa.
Ixabiso-ukusebenza ratio ukukhetha
Qinisekisa ukuba imisebenzi kunye nokuchaneka akusebenzi okanye kuchithwa, kwaye ungakhethi imisebenzi engahambelani neemfuno zakho.
Ukukhuselwa kwezixhobo zoomatshini
Xa kuyimfuneko, isixhobo somatshini sinokuxhotyiswa ngoonogada abavalwe ngokupheleleyo okanye abavaleleke kancinci kunye nezixhobo zokususa itshiphu ezizenzekelayo.
Xa ukhetha iileyile ze-CNC kunye namaziko okuguqula, le migaqo ingentla kufuneka iqwalaselwe ngokubanzi.
Nangona iileyile ze-CNC zinokuguquguquka okuphezulu kokucubungula kuneentsimbi eziqhelekileyo, kusekho i-gap ethile kunye ne-lathes eqhelekileyo malunga nokusebenza kakuhle kwemveliso yecandelo elithile.Ngoko ke, ukuphucula ukusebenza kakuhle kwee-lathes ze-CNC kuye kwaba ngundoqo, kwaye ukusetyenziswa okunengqiqo kwezakhono zokucwangcisa kunye nokulungiswa kweenkqubo eziphezulu ze-machining zihlala zinemiphumo engalindelekanga ekuphuculeni ukusebenza kwezixhobo zoomatshini.
1. Ukusetwa okuguquguqukayo kwamanqaku esalathiso
I-BIEJING-FANUC Power Mate O CNC lathe ineentsimbi ezimbini, ezizezi spindle Z kunye ne-axis yesixhobo X. Imbindi yezinto zebar yimvelaphi yenkqubo yokulungelelanisa.Xa imela nganye isondela kwizinto zebar, ixabiso lokulungelelanisa liyancipha, elibizwa ngokuba yi-feed;ngokuchaseneyo, xa ixabiso lokulungelelanisa linyuka, libizwa ngokuba yi-retract.Xa uhlehla kwindawo apho isixhobo siqale khona, isixhobo siyayeka, le ndawo ibizwa ngokuba yindawo yesalathiso.Inqaku lesalathiso ngumbono obaluleke kakhulu kwiprogram.Emva kokuba umjikelo ngamnye ozenzekelayo uphunyeziwe, isixhobo kufuneka sibuyele kwesi sikhundla ukulungiselela umjikelezo olandelayo.Ke ngoko, ngaphambi kokwenza inkqubo, ezona zikhundla zesixhobo kunye ne-spindle kufuneka zihlengahlengiswe ukuze kugcinwe amaxabiso olungelelwaniso angaguquki.Nangona kunjalo, indawo yokwenene yendawo yokubhekisela ayilungiswanga, kwaye umdwebi weprogram unokulungelelanisa indawo yesalathiso ngokobubanzi becandelo, uhlobo kunye nobuninzi bezixhobo ezisetyenzisiweyo, kunye nokunciphisa i-stroke engasebenziyo yesixhobo.ngokwenjenjalo ukwandisa ukusebenza kakuhle.
2. Guqula i-zero ibe yindlela epheleleyo
Kwizixhobo zombane ezine-voltage ephantsi, kukho inani elikhulu leenxalenye ze-pin shaft ezimfutshane, umlinganiselo wobude bobude malunga ne-2 ~ 3, kwaye ububanzi bungaphantsi kwe-3mm.Ngenxa yobukhulu obuncinci bejometri yamacandelo, kunzima ukuba iileyile zesixhobo eziqhelekileyo zinyanzeliswe kwaye umgangatho awunakuqinisekiswa.Ukuba icwangciswe ngokwendlela eqhelekileyo, yinxenye kuphela ecutshungulwayo kumjikelo ngamnye.Ngenxa yobukhulu obufutshane be-axial, isilayidi se-spindle sesixhobo somatshini sibuyela rhoqo kumzila wesikhokelo sombhede womatshini, kunye ne-clamping mechanism ye-spring chuck ihamba rhoqo.Emva kokusebenza ixesha elide, kuya kubangela ukuguga okugqithisileyo komzila wesikhokelo sesixhobo somatshini, okuchaphazela ukuchaneka komatshini wesixhobo somatshini, kwaye kubangele nokuba isixhobo somatshini silahlwe.Isenzo esithe rhoqo se-clamping mechanism ye-collet iya kubangela umonakalo kwisixhobo sombane sokulawula.Ukusombulula ezi ngxaki zingentla, kuyimfuneko ukwandisa ubude bokutya be-spindle kunye nekhefu lesenzo se-clamping mechanism ye-collet chuck, kwaye kwangaxeshanye, imveliso ayinakuncitshiswa.Ke ngoko, ukuba iindawo ezininzi zinokusetyenzwa kumjikelo omnye womatshini, ubude bokutya bentonga yokusonta buphindaphindene kaninzi ubude bendawo enye, kwaye nomgama omde wokubaleka we-spindle unokufikelelwa, kunye nesithuba sexesha lesenzo sokubopha. indlela ye-collet chuck yandisiwe ngokuhambelanayo.amaxesha awokuqala.Okubaluleke ngakumbi, ixesha elincedisayo lenxalenye yokuqala yahlulwe phakathi kwamacandelo amaninzi, kwaye ixesha elincedisayo lenxalenye nganye lifutshane kakhulu, ngaloo ndlela kuphuculwe ukusebenza kakuhle kwemveliso.Ukuze ndiqonde le ngcamango, ndinombono weprogram ephambili kunye neprogram engaphantsi kwenkqubo yekhompyutheni ukuya kwikhompyutheni.Ukuba intsimi yomyalelo enxulumene nemilinganiselo yejometri yenxalenye ifakwe kwiprogram engaphantsi, intsimi yomyalelo enxulumene nolawulo lwesixhobo somatshini kunye nentsimi yomyalelo weengxenye zokusika zifakwe kwiprogram engaphantsi.Yibeke kwinkqubo ephambili, ixesha ngalinye inxalenye icutshungulwa, inkqubo ephambili iya kubiza i-subprogram kube kanye ngokubiza i-subprogram yomyalelo, kwaye emva kokuba i-machining igqityiwe, iya kuphinda ibuyele kwinkqubo ephambili.Kuluncedo kakhulu ukwandisa okanye ukunciphisa inani lamalungu aza kwenziwa ngoomatshini kumjikelo ngamnye ngokufowunela iinxalenye ezininzi xa iinxalenye ezininzi zifuna ukwenziwa ngoomatshini.Inkqubo yokucubungula ehlanganiswe ngale ndlela iphinde ibe mfutshane kwaye icacile, ekulula ukuyilungisa nokugcina.Kuyafaneleka ukuba uqaphele ukuba, ngenxa yokuba iiparameters zenkqutyana zihlala zingatshintshi kwifowuni nganye, kwaye ulungelelwaniso lwe-axis ephambili luhlala lutshintsha, ukuze ulungelelanise neprogram ephambili, iinkcazo zeprogram ezihambelanayo kufuneka zisetyenziswe kwinkqutyana.
3. Nciphisa uhambo olungasebenziyo lwesixhobo
Kwi-BIEJING-FANUC Power Mate O CNC lathe, ukuhamba kwesixhobo kuqhutywa yi-motor stepper.Nangona kukho inqaku elikhawulezayo lokubeka umyalelo G00 kumyalelo wenkqubo, ayikasebenzi kakuhle xa kuthelekiswa nendlela yokutya yeleyile eqhelekileyo.phezulu.Ngoko ke, ukwenzela ukuba kuphuculwe ukusebenza kakuhle kwesixhobo somatshini, ukusebenza kakuhle kwesixhobo kufuneka kuphuculwe.Ukuhamba ngokungasebenziyo kwesixhobo kubhekisela kumgama ohambayo isixhobo xa sisondela kwi-workpiece kwaye sibuyela kwindawo yokubhekisela emva kokusika.Ngethuba nje ukuhamba ngokungenanto kwesixhobo kuncitshisiwe, ukusebenza kakuhle kwesixhobo kunokuphuculwa.(Kwi-lathes ye-CNC elawulwa ngamanqaku, kuphela ukuchaneka kokumisa okuphezulu okufunekayo, inkqubo yokumisa inokukhawuleza ngokukhawuleza, kwaye indlela yokuhamba yesixhobo esinxulumene nomsebenzi ayinamsebenzi.) Ngokumalunga nohlengahlengiso lwesixhobo somatshini, indawo yokuqala yokuma. kwesixhobo kufuneka kucwangciswe kangangoko kunokwenzeka.Ngokunokwenzeka kufutshane nesitokhwe sebha.Ngokubhekiselele kwiiprogram, ngokwesakhiwo samacandelo, sebenzisa izixhobo ezimbalwa kangangoko kunokwenzeka umatshini wamacandelo ukuze izixhobo zihlakazwe ngokusemandleni xa zifakwe, kwaye aziyi kuphazamisana xa zisondele kakhulu kwi ibha;ngakolunye uhlangothi, ngenxa yeyoqobo yokuqala Isikhundla sitshintshile ukusuka kwi-original, kwaye indawo yesalathisi yesixhobo kufuneka iguqulwe kwiprogram ukuze ihambelane nemeko yangempela.Ngexesha elifanayo, kunye nomyalelo wokumisa ngokukhawuleza, i-stroke engasebenziyo yesixhobo inokulawulwa ngaphakathi koluhlu oluncinci.Ngaloo ndlela kuphuculwe ukusebenza kakuhle komatshini wesixhobo somatshini.
4. Lungiselela iiparamitha, ukulinganisela umthwalo wesixhobo kunye nokunciphisa ukunxiba izixhobo
Indlela yophuhliso
Ukusukela ekungeneni kwenkulungwane yama-21, ngophuhliso oluqhubekayo lwetekhnoloji ye-CNC kunye nokwandiswa kwemimandla yezicelo, idlale indima ebalulekileyo ekuphuhliseni amashishini athile abalulekileyo (i-IT, iimoto, ishishini elilula, ukhathalelo lwezonyango, njl.njl.) uqoqosho lwesizwe kunye nokuphila kwabantu, ngenxa yokuba la mashishini Ukufakwa kwidijithali kwezixhobo ezifunekayo yindlela enkulu yophuhliso lwangoku.Ngokubanzi, iileyile zeCNC zibonisa ezi ndlela zintathu zophuhliso:
Isantya esiphezulu kunye nokuchaneka okuphezulu
Isantya esiphezulu kunye nokuchaneka ziinjongo ezingunaphakade zophuhliso lwesixhobo somatshini.Ngophuhliso olukhawulezayo lwesayensi kunye nobuchwepheshe, isantya sokutshintshwa kweemveliso ze-electromechanical siyakhawuleza, kwaye iimfuno zokuchaneka kunye nomgangatho womphezulu wokulungiswa kwamalungu nazo ziphezulu nangaphezulu.Ukuze kuhlangatyezwane neemfuno zale marike enzima kwaye iguquguqukayo, izixhobo zomatshini zangoku ziphuhliswa kwindlela yokusika isantya esiphezulu, ukusika okomileyo kunye nokusika okomileyo, kwaye ukuchaneka komatshini kuphucula rhoqo.Kwelinye icala, usetyenziso oluyimpumelelo lwezijikelezo zombane kunye neenjini eziziintambo, iibheringi zebhola ze-ceramic, ukuchaneka okuphezulu okukhokelela ekupholiseni kwangaphakathi okukhulu kunye ne-nut yebhola epholileyo epholileyo ephantsi-ubushushu obuphezulu be-speed ibhola i-screw pairs kunye ne-linear guide pairs kunye ne-ball cages kunye amanye amacandelo asebenzayo omatshini Ukuqaliswa kwesixhobo somatshini kuye kwadala iimeko zokuphuhliswa kwezixhobo zomatshini ezichanekileyo kunye nezichanekileyo.
I-CNC lathe ithatha i-spindle yombane, ecima amakhonkco afana namabhanti, iipuli kunye neegiya, inciphisa kakhulu inertia ejikelezayo ye-drive ephambili, iphucula isantya sokuphendula esiguqukayo kunye nokuchaneka kokusebenza kwe-spindle, kwaye isombulule ngokupheleleyo ingxaki yebhanti kunye ne-spindle. iipuli xa i-spindle ibaleka ngesantya esiphezulu.Imiba yokungcangcazela kunye nengxolo.Ukusetyenziswa kwesakhiwo se-spindle sombane singenza isantya se-spindle sifikelele ngaphezu kwe-10000r / min.
Imoto yomgca inesantya esiphezulu sokuqhuba, isantya esilungileyo kunye neempawu zokuthoba, kwaye ineempawu ezibalaseleyo zokuphendula kunye nokulandela ukuchaneka.Ukusetyenziswa kwemoto yomgca njenge-servo drive kuphelisa ikhonkco lokuhambisa eliphakathi kwesikrufu sebhola, kuphelisa isithuba sothumelo (kubandakanya umva), inertia eshukumayo incinci, ukuqina kwenkqubo kulungile, kwaye inokubekwa ngokuchanekileyo kwisantya esiphezulu, ngaloo ndlela. ukuphucula kakhulu ukuchaneka kweServo.
Ngenxa yokukhutshwa kwe-zero kuwo onke amacala kunye nokungqubuzana okuncinci kakhulu, isibini sesikhokelo esijikelezayo sinokunxitywa okuncinci kunye nesizukulwana sobushushu esingahoywanga, kwaye sinozinzo oluhle kakhulu lwe-thermal, oluphucula ukuchaneka kokubeka kunye nokuphindaphinda kwayo yonke inkqubo.Ngokusebenzisa i-motor linear kunye ne-linear rolling guide pair, isantya esihamba ngokukhawuleza sesixhobo somatshini sinokunyuswa ukusuka kwi-10-20m / mim ukuya kwi-60-80m / min, kwaye iphakamileyo yi-120m / min.
Ukuthembeka okuphezulu
Ukuthembeka kwezixhobo zomatshini we-CNC luphawu oluphambili lomgangatho wezixhobo zomatshini we-CNC.Ingaba isixhobo somatshini we-CNC sinokusebenzisa ukusebenza kwayo okuphezulu, ukuchaneka okuphezulu kunye nokusebenza kakuhle, kunye nokufumana izibonelelo ezilungileyo, isitshixo sixhomekeke ekuthembekeni kwayo.
I-CNC lathe design CAD, imodyuli yoyilo lwesakhiwo
Ngokuthandwa kwezicelo zekhompyuter kunye nophuhliso lwetekhnoloji yesoftware, itekhnoloji yeCAD iphuhliswe ngokubanzi.I-CAD ayinakuthatha indawo kuphela umsebenzi odinayo wokuzoba ngomsebenzi wezandla, kodwa okona kubaluleke ngakumbi, inokwenza ukhetho lwesikimu soyilo kunye nohlalutyo olusisigxina kunye noluguquguqukayo lweempawu, ukubala, uqikelelo kunye noyilo lokuphucula umatshini omkhulu opheleleyo, kwaye inokuqhuba ukulinganisa okuguquguqukayo. inxalenye nganye esebenzayo yawo wonke umatshini..Ngokwesiseko se-modularity, imodeli yejometri enemigangatho emithathu kunye nombala ongokoqobo wemveliso unokubonwa kwinqanaba lokuyila.Ukusetyenziswa kwe-CAD kunokuphucula kakhulu ukusebenza kakuhle kunye nokuphucula izinga lempumelelo yexesha elinye loyilo, ngaloo ndlela kunciphisa umjikelo wemveliso yovavanyo, ukunciphisa iindleko zoyilo, kunye nokuphucula ukukhuphisana kwimarike.
Ixesha lokuposa: May-28-2022