Iinzuzo ze-CNC slant bed lathe machine esetyenziswayo

Iinzuzo ze-CNC slant bed lathe machine esetyenziswayo

Ngokwenziwa kwedijithali koomatshini kwilizwe lethu kunye nendlela yophuhliso lwe-automation epheleleyo, ngakumbi nangakumbi i-CNC

iileyile zingeniswa kolu shishino kwaye zikhonze ulwakhiwo lwezoqoqosho lwelizwe lethu.CNC slant bed lathe is a

Uchaneko olubanzi lweCNC lathe, aluneli nje ukuchaneka okuphezulu, kodwa luhlala ixesha elide, alunayo nje

inkangeleko entle, kodwa ikwazi nokwenza kakuhle.iingenelo.Ngoko ke, olu hlobo lwezixhobo lusetyenziswa ngokubanzi kwi

Amacandelo ophapho, ombane, iiwotshi kunye neewotshi kwilizwe lethu, ngakumbi ukuchaneka okuphezulu, iibhetshi ezininzi, kunye nezintsonkothileyo-

iindawo ezimile.Kufuneka sisebenzise olu hlobo lwesixhobo somatshini ukusetyenzwa ukuqinisekisa ukuba iindawo ezenziweyo ezifunekayo

ukuchaneka kunokufezekiswa.Eli phepha ikakhulu ihlalutya iingenelo CNC ibhedi slant umatshini lathes ngokuthelekisa

Slant ebhedini izixhobo zomatshini CNC kunye nebhedi flat izixhobo CNC umatshini.

1. Intshayelelo kwimeko esisiseko ye-CNC lathe enebhedi etyibilikayo 

1.1 Imeko iyonke yebhedi etyibilikayo

Kweyona nkqubo yokusika, ibhedi etyibilikayo ye-CNC lathe inomsebenzi wesixhobo sombane esizikhethelayo kunye nomphathi wesixhobo se-8-station turret, ngoko inokudlala indima ebalulekileyo

ukusetyenzwa kweemveliso ezahlukeneyo, ngakumbi ekusetyenzweni kweemveliso ezahlukeneyo, iibhetshi ezincinci neziphakathi.

iimveliso;ngakumbi kwiindawo ezintsonkothileyo nezichanekileyo, ngokucacileyo ineengenelo ezingenazo ezinye iimveliso.

1.2 Amalungiselelo phambi kokugunyaziswa kwelathe ye-CNC enebhedi etyibilikayo

Ngaphambi kokusetyenziswa, i-slant bed CNC lathe kufuneka iqale iphumelele ukuhlolwa kokuchaneka kwejometri, kwaye emva koko ihlambulule umatshini wonke.Ngokukodwa, kuyimfuneko ukusebenzisa

ilaphu lomqhaphu okanye ilaphu lesilika elinearhente yokucoca ukucoca.Umsonto womqhaphu okanye ilaphu le-gauze akufuneki lisetyenziswe kweli nqanaba ukuthintela ukuxina koomatshini.Hlamba

ioli ye-anti-rust okanye i-anti-rust ipeyinti esetyenziswe kwindawo esetyenzisiweyo, kwaye uhlambulule uthuli kwindawo yangaphandle ngexesha elifanayo.Kwangaxeshanye, sebenzisa i

ioyile yokuthambisa echazwe ngumenzi kwindawo nganye yokutyibilika kunye nendawo yokusebenza.Kwangaxeshanye, kuyafuneka ukuba ujonge ngononophelo ukuba ngaba zonke

iinxalenye zeCNC lathe enebhedi ethambekileyo ziye zazaliswa ngeoyile ngokweemfuno ezifanelekileyo, nokuba ipholisa kwibhokisi yokupholisa yanele.

Nokuba ioyile ekwisikhululo se-hydraulic yesixhobo somatshini kunye nesixhobo sokuthambisa kwigumbi elizenzekelayo inokufikelela kwindawo echazwe linqanaba leoli.

isalathisi.Kwangaxeshanye, khangela ukuba iiswitshi kunye namalungu kwibhokisi yolawulo yombane ziqhelekile, nokuba iplagi-in isekethe edibeneyo

iibhodi zisebenza ngokuqhelekileyo.Emva kombane, kufuneka siqale isixhobo sokuthambisa esisembindini ukuze siqinisekise ukuba kukho ioyile yokuthambisa eyaneleyo.

iindawo zokuthambisa kunye neendlela zeoyile yokuthambisa, ukuze wenze uthotho lwamalungiselelo omatshini ngaphambi kokusetyenziswa..

1.3 Ufakelo lwebhedi etyibilikayo yeCNC lathe

I-slant bed CNC lathe ibekwe kwisiseko kwaye kufuneka ihlanjululwe kwindawo ekhululekile kwaye ivalwe ngeebholiti ze-anchor.Ngokumalunga nezixhobo zoomatshini eziqhelekileyo

inkxalabo, ukufundwa kwenqanaba lokulinganisa akuyi kuba ngaphezulu kwe-0.04 / 1000mm, kwaye ukuba sisixhobo somatshini we-CNC esichanekileyo, i-level gauge ayiyi kuba phezulu kune

0.02/1000mm.Xa silinganisa ukuchaneka kofakelo, sihlala kufuneka siyenze kwiqondo lobushushu elingaguqukiyo, kwaye izixhobo zokulinganisa kufuneka zisetyenziswe emva

ixesha lokumisela ubushushu.Xa ufaka i-lathe ye-CNC kunye nombhede othambekileyo, kuyimfuneko ukunciphisa indlela yokufakela ukuguqulwa okunyanzeliswayo

ezibangelwa isixhobo umatshini CNC kangangoko kunokwenzeka.Xa ufaka i-lathe ye-CNC yokulala, ezinye iindawo zesixhobo somatshini azikwazi ukususwa ngokungaqhelekanga.

Ukuba ezinye iindawo zisusiwe, kunokwenzeka ukuba kubangele ukuba uxinzelelo lwangaphakathi lwe-CNC lathe lusasazwe kwakhona, ngaloo ndlela luchaphazela ukuchaneka kwesixhobo somatshini.

2.Ukuthelekisa ibhedi etyebileyo kunye nebhedi ecaba izixhobo zomatshini we-CNC

E-China, kukho iintlobo ezimbini eziqhelekileyo zezixhobo zoomatshini be-CNC: ibhedi ye-CNC lathes, eyaziwa ngokuba yi-lathes ye-CNC yoqoqosho, okanye izixhobo zomatshini ezilula ze-CNC, kunye

enye ibhedi ye-CNC lathes, ebizwa ngokuba yi-lathes ye-CNC eyaziwayo kunye nokusebenza okupheleleyo kwe-CNC lathe.Ngokohlalutyo lwethu lweentlobo ezimbini zezixhobo zoomatshini be-CNC,

akukho nzima ukufumanisa ukuba i-lathe ye-CNC enebhedi ethambileyo ithelekiswa ne-CNC lathe enebhedi eflethi.Ngokwembono yokusetyenziswa, nangona zombini ibhedi ecaba CNC

i-lathes kunye ne-slant bed I-CNC lathes ingasetyenziselwa ukujika kwe-CNC, ukucaciswa kweendawo ezinokucutshungulwa ziyahluka.Izixhobo zomatshini we-CNC ikakhulu

yavela ukuze kuphunyezwe ukuveliswa kobuninzi bale mihla, kwaye eyona nto inkulu kukuzisebenzela, okunciphisa ukuphindaphindwa kwemisebenzi yezandla.Ibhedi eflethi CNC

iileyile zonke zenziwe ngoguqulo olulula lwe-CNC lweeleyile eziqhelekileyo, ngoko zihlala zinzima ukuzisebenzisa.I-lathe ye-CNC yokulala iyahluka.Bazi

ikakhulu eyilwe ngokusekelwe kwimigaqo esisiseko CNC machining kwaye pertinence eyomeleleyo.Ngokubhekiselele, kukho uphuculo olucacileyo.Ezi iingenelo

zinikwe ngexesha loyilo kwaye azinakufunyanwa ngokuphuculwa okulandelayo.

2.1 Uthelekiso loyilo lwesixhobo somatshini

Ukusuka kwimbono yoyilo lweelathe ezimbini ze-CNC, eyona nto inkulu yebhedi ye-CNC lathe kukuba inqwelomoya apho iileyile ezimbini zesikhokelo zikhoyo zihambelana nenqwelomoya ephantsi, ngelixa ibhedi ethambekele kwi-CNC lathe yahlukile, kwaye inqwelomoya apho iireyile ezimbini zesikhokelo zikhoyo zinxusene nenqwelomoya ephantsi.Iindiza zidibene, kwaye kuya kubakho ukuthambeka, kwaye i-angle ye-slope ingaba yi-30 °, 45 °, 60 °, 75 °, njl. Ngokwemiqathango yecala lohlobo lwesibini lwesixhobo somatshini, sinokufumanisa ukuba umandlalo webhedi ye-CNC i-lathe yesikwere, kwaye ibhedi ye-CNC lathe yi-triangle echanekileyo.Ukusuka kulo mbono, sinokufumanisa ngokucacileyo ukuba kwimeko yobubanzi besitimela esifanayo, i-X-direction carriage ye-bed inclined bed iya kuba yinde kunombhede we-flat, oku kuthetha ukuba izikhundla ezininzi zesixhobo zinokulungiselelwa.

2.2 Ukuthelekisa ukusika ukuqina

Ngokombono wokusika ukusebenza, indawo enqamlezileyo yelathe ye-CNC enebhedi ethotyiweyo idla ngokuba nkulu kunaleyo yebhedi ecaba efanayo.

ingcaciso, nto leyo ethetha ukuba inokugoba okunamandla kunye nokuxhathisa kwe-torsion.Izixhobo zokusika ze-CNC lathe kunye nombhede othambekileyo zinqunywe ukusuka kwi-oblique top

yeworkpiece.Amandla okusika anokugcinwa kwicala elinye kunye nobunzima bomsebenzi, ngoko ke i-spindle inokugcina intshukumo ezinzileyo.

kwaye kunzima ukwenza i-vibration yokusika.Ilathe yahlukile.Amandla okusika aveliswa sisixhobo kunye ne-workpiece isoloko igcinwa i-perpendicular to

workpiece, enokuthi ibangele ukungcangcazela.

2.3 Ukuthelekiswa komatshini wokuchaneka kwezixhobo zoomatshini

Kwi-CNC lathes, isikrufu sothumelo sisikrufu sebhola esichanekileyo, kwaye kukho isithuba esincinci sothumelo phakathi kwesikrufu kunye ne nut, kodwa ayenzi.

kuthetha ukuba akukho msantsa.Nangona kunjalo, nje ukuba kukho isithuba, xa isikrufu sihamba kwicala elinye kwaye emva koko siqhubela kwelinye icala, kuya kubakho

umva.Ukuba kukho umva, ngokuqinisekileyo kuya kuchaphazela ukuphindaphinda kokuchaneka kokumisa kwaye ekugqibeleni kunciphise ukuchaneka komatshini.Uyilo lwe

ibhedi ethambekele kwi-CNC lathe yahlukile.Inokuchaphazela ngokuthe ngqo ukucocwa kwesijiko sebhola kwicala le-X, kwaye umxhuzulane uya kuchaphazela ngqo ulwalathiso lwe-axial.

yesikrufu, ukuze kuqinisekiswe ukuba umva ngexesha lothumelo ngu-zero.Nangona kunjalo, i-X-direction screw ye-flat-bed CNC lathe ayichatshazelwa yi-X-

i-axis gravity, ngoko kunzima ukuphelisa ngokuthe ngqo umsantsa.Oku kwanele ukubonisa ukuba i-lathe ye-CNC enebhedi ethotyiweyo ineenzuzo ngaphezu kwebhedi yendabuko

isixhobo somatshini ngokwemigaqo yokuchaneka komatshini.

2.4 Ukuthelekiswa kwezakhono zokususa iChip

Ukuqwalasela impembelelo yomxhuzulane, kunzima kwi-CNC lathe enebhedi ethambekele ekuveliseni izixhobo zokujija, kwaye ihlala inenzuzo ethile kwi-chip.

ukususwa;ikwasebenzisana nesikrufu esiziko kunye nesikhokelo sikaloliwe ukukhusela isinyithi seshiti, ukuze uthintele iitshiphusi kwi-screw kunye nesikhokelo sikaloliwe.ukuqokelela

isenzeko.Uninzi lweeleyile ze-CNC ezinebhedi ethambekeleyo ziya kuyila ukususwa kwetshiphu ngokuzenzekelayo.Umsebenzi ophambili kukususa ngokuzenzekelayo iitshiphusi kunye nokwandisa

iiyure zokusebenza zabasebenzi.Nangona kunjalo, ibhedi eleleyo inqunyelwe yisakhiwo, kwaye kudla ngokuba nzima ukongeza umatshini wokususa itshiphu ozenzekelayo.

2.5 Ukuthelekiswa kwemveliso ezenzekelayo

Kwizixhobo zoomatshini be-CNC.Ingaba kukwandisa inani leemela okanye ukuqwalasela i-chip conveyor ngokuzenzekelayo, eyona njongo iphambili kukwenza imveliso ngokuzenzekelayo.Kwi

kwixesha elizayo, kuya kubakho into yokuba umntu omnye ugada izixhobo zoomatshini ezininzi kwizixhobo zomatshini we-CNC.I-lathe ye-CNC enebhedi ethotyiweyo iyakongeza enye

intloko yamandla okusila, isixhobo somatshini wokutyisa ngokuzenzekelayo okanye i-manipulator, kwaye kwangaxeshanye, iya kuzilayisha ngokuzenzekelayo izinto, igqibe lonke ulwakhiwo.

iinkqubo zeworkpiece kwi clamping enye, yehlisa imathiriyeli ngokuzenzekelayo, kwaye ususe ngokuzenzekelayo iitshiphusi, oko kukuthi Iphuhliswe ngokufanelekileyo ngokupheleleyo.

isixhobo umatshini CNC oluzenzekelayo ukuba akukho mntu kufuneka ukulawula.Ke ngoko, ibhedi ecaba iCNC lathe ayinayo izibonelelo zesakhiwo ukuba ifuna ukuyiqonda

automation.

2.6 Uthelekiso lweendleko zokwenziwa kwemveliso

Nangona i-lathe ye-CNC yebhedi ethambekele phambili iphezulu kunebhedi ye-CNC lathe kwizinto ezininzi, ayikafumani mpendulo ilungileyo kwimarike.I

Esona sizathu sesokuba iileyile ze-CNC zebhedi zihlala zingabizi kakhulu, kwaye imveliso iyakhawuleza, ngoko ke ithandwa ngamaqela amaninzi asezantsi ukuya kwephakathi,

ingakumbi iifektri ezincinci kunye neeworkshop ezincinci.Ukuthetha ngokuthelekisayo, iileyile ze-CNC ezineebhedi ezithambekileyo zinzima kakhulu ukwenza, kwaye ibhedi ikwanjalo.

ubunzima.I-X-axis nayo ifuna ukuba ne-servo motor ene-brake function.Eyona nto ingalunganga kakhulu yindleko ephezulu yokuvelisa.Ngoko ke, ngokutsho

Imeko yokwenyani yoshishino lwelizwe lam, uninzi lwamashishini lufuna kuphela ukusetyenzwa kweemveliso ezikumgangatho ophantsi, kwaye akanazo iimfuno eziphezulu kakhulu

ukuchaneka kwezixhobo zoomatshini.Ixabiso lexabiso liqwalaselwa ngokukodwa xa kuthengwa izixhobo zomatshini.

3. Uhlalutyo lweenzuzo ze-CNC lathe enebhedi ethotyiweyo esetyenziswayo

Ngokutsho kolu hlalutyo lungentla, sigqiba kwelokuba isixhobo somatshini womatshini we-CNC otyekeleyo sineenzuzo ezilandelayo, ezifanele ukuba siqwalaselwe.

3.1 Ukukwazi ukwenza iimveliso ezichanekileyo

Kwikhareji yokuqhuba isikrufu sezixhobo zoomatshini be-CNC, ngokusisiseko sisikrufu sebhola esichanekileyo, kwaye kuhlala kukho umsantsa othile phakathi kwesikrufu kunye ne nut, ngoko ke.

xa isikrufu sishukuma kwicala elinye kwaye emva koko siqhubela kwicala elichaseneyo, iyakwenzeka i-Backlash kwaye ichaphazele ukuchaneka kokugqibela komatshini.I-CNC

isixhobo somatshini esinebhedi etyekeleyo siya kusebenza ngokuthe ngqo kwicala le-axial ye-screw rod phantsi kwesenzo somxhuzulane, kwaye kuhlala kunzima ukuba ne-backlash ngexesha.

usulelo.Umzekelo, sinokufumana i-nut eqhelekileyo kunye ne-screw, sijike i-screw ngokuthe nkqo phezulu, kwaye usibuyisele kwelinye icala.Siza kuyifumana loo nto

i-nut isoloko icinezela i-screw ukusuka kwelinye icala, ukuze kungabikho ukubuyisela umva.Ukuba sivumela i-nut Kunzima ukuvelisa umphumo onjalo xa ubekwe flat

ngesikrufu.

3.2 Isixhobo somatshini sinokuqina okulungileyo, kwaye akulula ukubangela ukungcangcazela ngexesha lokusika.

Isixhobo sesixhobo somatshini we-CNC esinebhedi ethambekileyo sihlala sibekwe ngaphezulu kwendawo yokusebenza xa usikwa.Amandla okusika ahambelana nomxhuzulane owenziwe ngu

umsebenzi wokusonta, ngoko ke umsebenzi wokusonta uya kuzinza ngokwentelekiso, kwaye ukusika ukungcangcazela kunzima ukwenzeka.Oku akunjalo ngeelathe eziqhelekileyo ze-CNC

.Xa besebenza, isixhobo sokusika kunye nesixhobo sokusebenza sivelisa amandla okusika anyukayo, avelisa ubunzima obungahambelaniyo kunye nesixhobo sokuphotha,

ngoko kulula ukuvelisa ukungcangcazela, ukwenza ingxolo enkulu, kwaye ekugqibeleni kuchaphazele isixhobo somatshini.Ukuqina kunye nokuphila ixesha elide.

3.3 Ezinye izinto eziluncedo kwibhedi ethambekileyo izixhobo zomatshini we-CNC

Ngokohlalutyo lwethu lwangaphambili, sifumene ukuba ibhedi etyekeleyo ye-CNC lathe isetyenziswa ikakhulu kwiintlobo ezahlukeneyo kunye nencinci ukuya kwephakathi.

iindawo ezahlukeneyo ezichanekileyo kunye nezintsonkothileyo ezijikelezayo.Kwangaxeshanye, sinokukhetha i-hydraulic chuck kunye ne-tailstock ukufezekisa ukulayisha kunye nokukhulula ngokuzenzekelayo,

kunye nenkqubo ekhethiweyo kunye namacandelo asebenzayo anokubotshwa ngexesha elinye ukuqonda imisebenzi yokujika kunye nokugaya.Inokufumana inzuzo ethile kwi

ukusetyenzwa kwesangqa sangaphakathi, isangqa sangaphandle, inyathelo, umphezulu wekhowuni, umphezulu ongqukuva, umjelo, imisonto eyahlukeneyo kunye nomphezulu ogobileyo.Kwangaxeshanye, inokuba nako

Lungiselela iialloyi ezahlukeneyo zobushushu obuphezulu, iialloyi zetitanium, iialloyi ezikwaziyo ukumelana nobushushu, intsimbi engatyiwayo, ukusetyenzwa ngeendlela ezahlukeneyo zokuphosa kunye nokwenza izikhewu zentsimbi etyhidiweyo.

intsimbi kunye nezinye izinto.Ukuphosa, ukufudumala kufuneka kuqhutywe kuqala ukuphelisa uxinzelelo lwangaphakathi.Izikhokelo zomgca zisetyenziselwa i-X kunye ne-Z-axis

izikhokelo.Kuyo yonke inkqubo yokusika, ukulungiswa ngokuthe tye kufuneka kwenziwe ukuze kuqinisekiswe ukuchaneka kokuhamba kwesixhobo somatshini kunye nokugcina ukusika

ukuchaneka.Ukuchaneka kwemveliso.

Okokugqibela, ibhedi etyekelelweyo ye-CNC lathe inokuthembeka okulungileyo, ukuqina, ukuchaneka, ubomi obude, isantya sokusebenza ngokukhawuleza, kwaye inokwenza rhabaxa, icokiseke kwaye igqibezele ukusetyenzwa.

kwizinto ezahlukeneyo ekunzima ukuzisebenzisa.I-spindle ye-CNC lathe enebhedi ethotyiweyo ine-drag emfutshane kunye ne-twist, kwaye isantya siphezulu.Zonke ezi nzuzo

ziluncedo kakhulu kumsebenzi wayo wokusika.