Ulwazi olusisiseko kunye neempawu zomatshini wokugaya we-CNC

Iimpawu zeCNC Milling Machines

Umatshini wokusila we-CNC uphuhliswa ngesiseko somatshini wokugaya jikelele.Itekhnoloji yokucutshungulwa kwezi zimbini iyafana, kwaye ulwakhiwo luyafana, kodwa umatshini wokusila we-CNC ngumatshini wokuzenzela olawulwa yinkqubo, ngoko ke ulwakhiwo lwawo lwahluke kakhulu kumatshini wokusila oqhelekileyo.Umatshini wokungqusha we-CNC ngokubanzi uqulunqwe yinkqubo ye-CNC, inkqubo ephambili yokuqhuba, inkqubo ye-servo yokutya, inkqubo yokupholisa kunye nokuthambisa, njl.

I-1: Ibhokisi ye-spindle ibandakanya ibhokisi ye-spindle kunye ne-spindle transmission system, esetyenziselwa ukunyanzelisa isixhobo kunye nokuqhuba isixhobo ukujikeleza.Uluhlu lwesantya se-spindle kunye ne-torque ephumayo inefuthe elithe ngqo ekusebenzeni.

2: Inkqubo ye-servo yokutya yenziwe yinjini yokutya kunye ne-actuator yokutya.Intshukumo isalamane phakathi isixhobo kunye workpiece iqondwa ngokwesantya feed ebekwe yinkqubo, kuquka intshukumo feed linear kunye nentshukumo ejikelezayo.

I-3: Iziko lolawulo lwentshukumo yomatshini wokugaya we-CNC wenkqubo yokulawula, yenza inkqubo yomatshini ye-CNC yokulawula isixhobo somatshini wokucutshungulwa.

I-4: Izixhobo ezincedisayo ezifana ne-hydraulic, i-pneumatic, i-lubrication, iinkqubo zokupholisa kunye nokususwa kwe-chip, ukukhusela kunye nezinye izixhobo.

I-5: Iinxalenye ezisisiseko zezixhobo zoomatshini zihlala zibhekisela kwiziseko, iikholomu, imiqadi, njl., Ezisisiseko kunye nesakhelo sesixhobo somatshini wonke.

Umgaqo osebenzayo womatshini wokugaya we-CNC

I-1: Ngokweemfuno zobuchwepheshe bobume, ubungakanani, ukuchaneka kunye nobunzima bomhlaba wenxalenye, iteknoloji yokucubungula iqulunqwe kwaye iiparitha zokucubungula zikhethiwe.Faka inkqubo yobumatshini ecwangcisiweyo kumlawuli ngenkqubo yezandla okanye inkqubo ezenzekelayo ngesoftware yeCAM.Emva kokuba umlawuli eqhuba inkqubo ye-machining, ithumela imiyalelo kwisixhobo se-servo.Isixhobo se-servo sithumela iimpawu zolawulo kwi-servo motor.I-motor spindle ijikeleza isixhobo, kunye neenjini ze-servo kwi-X, Y kunye no-Z izikhombisi zilawula intshukumo ehambelana nesixhobo kunye nesixhobo sokusebenza ngokwendlela ethile, ukuze kuqondwe ukusika kwesixhobo sokusebenza.

Umatshini wokugaya we-CNC uqulunqwe ikakhulu yibhedi, intloko yokusila, itafile ethe nkqo, isali ethe tyaba, itafile yokuphakamisa, inkqubo yokulawula umbane, njl. iitemplates kunye namalungu okubumba.Ibhedi yomatshini wokugaya i-CNC igxininiswe kwisiseko sofakelo kunye neendawo ezahlukeneyo zesixhobo somatshini.I-console inombala we-LCD ukubonisa, amaqhosha okusebenza komatshini kunye nokutshintsha okuhlukeneyo kunye nezalathi.I-worktable ethe nkqo kunye nesilayidi esithe tye zifakwe kwiqonga lokuphakamisa, kwaye i-X, Y, Z ilungelelanisa isondlo igqitywe ngokuqhutywa kwe-longitudinal feed servo motor, i-lateral feed servo motor kunye ne-vertical lift feed servo motor.Ikhabhinethi yombane ifakwe emva kwekholamu yebhedi, ehlala inxalenye yokulawula umbane.

2: Iimpawu zokusebenza zomatshini wokugaya we-CNC

I-3: Umsebenzi wolawulo lwamanqaku unokuqonda ukuqhutyelwa phambili okufuna ukuchaneka kwesikhundla esiphezulu.

I-4: Umsebenzi oqhubekayo wokulawula i-contour unokuqonda umsebenzi we-interpolation womgca ochanekileyo kunye ne-arc yesetyhula kunye nokucutshungulwa kwe-curve engeyiyo.

I-5: Umsebenzi wembuyekezo yeradiyasi yesixhobo unokucwangciswa ngokobungakanani bomzobo wenxalenye, ngaphandle kokuqwalasela ubungakanani beradiyasi bokwenene besixhobo esisetyenzisiweyo, ngaloo ndlela kuncitshiswe ukubala kwamanani okuntsonkothileyo ngexesha lenkqubo.

I-6: Umsebenzi wembuyekezo yobude besixhobo unokuhlawula ngokuzenzekelayo ubude besixhobo ukuhlangabezana neemfuno zokulungiswa kobude kunye nobukhulu besixhobo ngexesha lokucubungula.

I-7: Isikali kunye nomsebenzi wokucubungula isibuko, umsebenzi wesikali unokutshintsha ixabiso lokulungelelaniswa kwenkqubo yokucwangcisa ngokwesikali esichaziweyo sokwenza.Ukusetyenzwa kweMirror kwaziwa ngokuba yi-axisymmetric processing.Ukuba imilo yenxalenye i-symmetrical malunga ne-axis yokulungelelanisa, i-quadrants enye kuphela okanye ezimbini kufuneka zicwangciswe, kwaye i-contours ye-quadrants eseleyo inokufezekiswa ngokulungiswa kwesibuko.

I-8: Umsebenzi wokujikeleza unokuphumeza inkqubo yokucubungula inkqubo ngokuyijikeleza kuyo nayiphi na i-angle kwi-plane yokulungisa.

9: Umsebenzi wokufowuna wenkqutyana, ezinye iinxalenye kufuneka ziqhubeke ngokuphindaphindiweyo kwimilo ye-contour efanayo kwiindawo ezahlukeneyo, thatha inkqubo ye-machining ye-contour shape njengenkqutyana kwaye uyibize ngokuphindaphindiweyo kwindawo efunekayo ukugqiba umatshini wenxalenye.

I-10: Umsebenzi weprogram ye-macro unokusebenzisa umyalelo oqhelekileyo ukumela uluhlu lwemiyalelo yokufezekisa umsebenzi othile, kwaye unokusebenza kwizinto eziguquguqukayo, okwenza inkqubo ibe bhetyebhetye kwaye ilungele.

Inkqubo yokulungelelanisa yomatshini wokugaya we-CNC

I-1: Intshukumo ehambelanayo yomatshini wokugaya ichaziwe.Kwisixhobo somatshini, i-workpiece isoloko ithathwa njengento emileyo, ngelixa isixhobo sihamba.Ngale ndlela, umdwelisi wenkqubo unokugqiba inkqubo yomatshini wesixhobo somatshini ngokwenxalenye yomzobo ngaphandle kokuqwalasela intshukumo ethile yomsebenzi kunye nesixhobo kwisixhobo somatshini.

I-2: Izibonelelo zenkqubo yokulungelelanisa isixhobo somatshini, ubudlelwane phakathi kwe-X, Y, i-Z yokulungelelanisa i-axes kwindlela yokulungelelanisa isixhobo somatshini esiqhelekileyo sichongwa yinkqubo yokulungelelanisa yeCartesian Cartesian.Kwisixhobo somatshini we-CNC, isenzo sesixhobo somatshini silawulwa sisixhobo se-CNC.Ukuze unqume ukunyakaza kokubumba kunye nokuncedisa kwisixhobo somatshini we-CNC, ukufuduka kunye nolwalathiso lokunyakaza kwesixhobo somatshini kufuneka kunqunywe kuqala, ekufuneka kuphunyezwe ngenkqubo yokulungelelanisa.Le nkqubo yokulungelelanisa ibizwa ngokuba yinkqubo yokulungelelanisa umatshini.

3: Ulungelelaniso lwe-Z, ulwalathiso lwentshukumo yolungelelwaniso lwe-Z lumiselwa yintambo yokuphotha ehambisa amandla okusika, oko kukuthi, i-axis yolungelelaniso ehambelana ne-axis yokuphotha yi-Z coordinate, kwaye isalathiso esilungileyo se-Z coordinate apho isixhobo sishiya i-workpiece.

4: X lungelelanisa, ulungelelwaniso lwe-X luhambelana nenqwelomoya ebambekayo yesixhobo sokusebenza, ngokubanzi kwinqwelomoya ethe tye.Ukuba i-workpiece iyajikeleza, isalathiso apho isixhobo sishiya i-workpiece yindlela efanelekileyo yokulungelelanisa u-X.

Ukuba isixhobo senza intshukumo ejikelezayo, kukho iimeko ezimbini:

1) Xa ulungelelwaniso luka-Z luthe tye, xa umjongi ejonga umsebenzi ecaleni kwesixhobo sokusonta, i +X isalathiso sentshukumo sikhomba ekunene.

2) Xa ulungelelaniso lwe-Z luthe nkqo, xa umboniseli ejongene nesixhobo sokuphotha kwaye ejonge kwikholamu, i + X isalathiso sentshukumo sikhomba ngasekunene.

I-5: Ukulungelelanisa u-Y, emva kokumisela izikhombisi-ndlela ezilungileyo ze-X kunye no-Z, ungasebenzisa isalathiso ngokuhambelana no-X kunye no-Z ulungelelaniso ukuze unqume indlela yokulungelelaniswa kwe-Y ngokwendlela ye-rectangular coordinate system.

Iimpawu kunye nokwakhiwa komatshini wokugaya we-CNC

1: Umatshini wokusila othe nkqo we-CNC, umatshini wokusila othe nkqo we-CNC, eyona nxalenye iphambili yenziwe ikakhulu sisiseko, ikholamu, isali, i-worktable, i-spindle box kunye namanye amacandelo, apho ezona nxalenye zintlanu ziphambili zenziwe ngamandla aphezulu kunye nomgangatho ophezulu wokuphosa. kunye nokubumba kwesanti ye-resin, umbutho uzinzile, ukuqinisekisa ukuba umatshini wonke unobulukhuni obuhle kunye nokugcinwa ngokuchanekileyo.Umzila kaloliwe ohamba nge-axis ezintathu uthatha indibaniselwano ye-high-frequency quenching kunye ne-plastic-coated guide rails ukuqinisekisa ukuchaneka kokuhamba kwesixhobo somatshini kunye nokunciphisa ukuxhathisa kunye nokulahleka.Inkqubo yokuhanjiswa kwe-axis-axis emithathu yenziwe ngezikrufu zebhola ezichanekileyo kunye ne-servo system motors, kwaye ixhotyiswe ngezixhobo zokuthambisa ezizenzekelayo.

I-axes ezintathu zesixhobo somatshini zenziwe nge-stainless steel guide rail cover telescopic, enokusebenza kakuhle kokukhusela.Umatshini wonke uvaliwe ngokupheleleyo.Iingcango kunye neefestile zinkulu, kwaye inkangeleko icocekile kwaye intle.Ibhokisi yokulawula ukusebenza ibekwe kwicala lasekunene lesixhobo somatshini kwaye inokujikeleziswa ukuze kube lula ukusebenza.Inokwenza izinto ezahlukeneyo zokusila, ezikruqulayo, ezingqongqo kunye nokunye ukusetyenzwa, kwaye kuyabiza.Sisixhobo esifanelekileyo somgangatho ophezulu, ukuchaneka okuphezulu kunye nokusebenza kakuhle kwishishini lokuvelisa oomatshini.

2: Umatshini wokungqusha we-CNC othe tyaba, ngokufanayo nomatshini wokusila othe tye othe tyaba, i-axis yayo yokuphotha ihambelana nenqwelomoya ethe tye.Ukuze kwandiswe ukusetyenzwa koluhlu kunye nokwandisa imisebenzi, oomatshini bokungqusha be-CNC abathe tye badla ngokusebenzisa i-CNC turntables okanye i-CNC turntables jikelele ukufikelela kwi-4 kunye ne-5 yokulungelelanisa.Ngale ndlela, kungekhona kuphela i-contour ejikelezayo eqhubekayo kwicala le-workpiece enokuthi yenziwe, kodwa kwakhona "i-machining-side machining" inokuqondwa ngokutshintsha isitishi ngokusebenzisa i-turntable kwi-fakela enye.

3: Oomatshini bokugaya be-CNC abathe nkqo nabathe tye.Okwangoku, oomatshini bokungqusha be-CNC abanqabile.Kuba umkhombandlela wolu hlobo lomatshini wokungqusha unokutshintshwa, unokufikelela kokubini ukusetyenzwa ngokuthe nkqo kunye nokulungiswa okuthe tye kwisixhobo somatshini omnye., kwaye inemisebenzi yezi ntlobo zimbini zingentla zezixhobo zoomatshini ngexesha elifanayo, uluhlu lokusetyenziswa kwalo lubanzi, imisebenzi igcwele ngakumbi, igumbi lokukhetha izinto zokucubungula likhulu, kwaye lizisa ubuninzi bezinto eziluncedo kubasebenzisi.Ngokukodwa xa ibhetshi yokuvelisa incinci kwaye kukho iintlobo ezininzi, kwaye iindlela ezimbini zokucwangcisa ngokuthe nkqo kunye nezithe tyaba ziyafuneka, umsebenzisi ufuna kuphela ukuthenga isixhobo somatshini esinjalo.

4: Oomatshini bokugaya be-CNC bahlelwa ngokwesakhiwo:

①Umatshini wokusila we-CNC wokuphakamisa itafile, olu hlobo lomatshini wokusila we-CNC wamkela indlela itafile ehamba ngayo kwaye iphakamisa, kwaye i-spindle ayishukumi.Oomatshini bokungqusha abancinci be-CNC basebenzisa le ndlela

②Intloko ye-Spindle yokuphakamisa umatshini wokugaya i-CNC, olu hlobo lomatshini wokugaya we-CNC lusebenzisa i-longitudinal kunye nentshukumo yecala yetafile, kwaye i-spindle ihamba phezulu kwaye ihla kunye nesilayidi esithe nkqo;i-spindle head lift lift ye-CNC yokugaya umatshini ineenzuzo ezininzi malunga nokugcinwa ngokuchanekileyo, ukuthwala ubunzima, ukubunjwa kwenkqubo, njl.

③ Umatshini wokugaya we-CNC wohlobo lwe-Gantry, i-spindle yolu hlobo lomatshini wokugaya we-CNC unokuhamba kwiislayidi ezithe tye kunye nezithe nkqo zesakhelo se-gantry, ngelixa isakhelo se-gantry sihamba ngobude ecaleni kwebhedi.Oomatshini abakhulu be-CNC bokugaya bavame ukusebenzisa uhlobo lwe-gantry yeselula ukuqwalasela iingxaki zokwandisa ukubetha, ukunciphisa unyawo kunye nokuqina.