Ukusebenza okuchanekileyo kunye nokugcinwa kwezixhobo ze-CNC kunokuthintela ukunxiba okungaqhelekanga kunye nokusilela ngokukhawuleza kwezixhobo zoomatshini.Ukugcinwa ngokucophelela kwezixhobo zoomatshini kunokugcina ukuzinza kwexesha elide lokuchaneka komatshini kunye nokwandisa ubomi benkonzo yezixhobo zoomatshini.Lo msebenzi kufuneka uxatyiswe kakhulu kwaye wenziwe ukusuka kwinqanaba lolawulo lomzi-mveliso!
Umntu onoxanduva lwesondlo
1. Abanini-zithuthi baya kuba noxanduva lokusebenzisa, ukugcina nokugcinwa kwesiseko sezixhobo;
2. Abasebenzi bolondolozo lwezixhobo baya kuba noxanduva lolondolozo lwezixhobo kunye nokugcinwa okuyimfuneko;
3. Ulawulo lweeworkshop lunoxanduva lokubeka esweni bonke abaqhubi kunye nokugcinwa kwezixhobo kumasifundisane xa iyonke.
Iimfuno ezisisiseko zokusebenzisa izixhobo zokulawula amanani
1. Iimfuno zezixhobo ze-CNC zokuthintela ukufuma, uthuli kunye nerhasi eyonakalisayo indawo eninzi kakhulu;
2. ukuphepha ukukhanya kwelanga kunye neminye imisebe ye-thermal, ukuchaneka kwezixhobo ze-CNC kufuneka kube kude nokungcangcazela kwezixhobo ezinkulu, ezifana ne-punch, izixhobo zokubumba, njl.;
3. Ukushisa okusebenzayo kwezixhobo kufuneka kulawulwe phakathi kwe-15 degrees kunye ne-35 degrees.Ubushushu bomatshini obuchanekileyo kufuneka bulawuleke malunga nama-20 degrees, lawula ngokungqongqo ukuguquguquka kobushushu;
4. Ukuze kuthintelwe impembelelo yokuguquguquka okukhulu kombane (ngaphezulu kokudibanisa okanye ukuthabatha i-10%) kunye nemiqondiso yophazamiseko enokwenzeka ngoko nangoko, izixhobo ze-CNC ngokubanzi zisebenzisa unikezelo lwamandla ombane ozinikeleyo (olufana nokusuka kwigumbi lokuhambisa umbane ophantsi kumatshini owahlukileyo we-CNC. isixhobo), ukongeza isixhobo sokulawula amandla ombane, njl. njl., kunokunciphisa impembelelo yomgangatho wonikezelo lwamandla kunye nokuphazamiseka kombane.
Ukugcina imihla ngemihla ukuchaneka komatshini
1. Emva kokuqalisa umatshini, kufuneka ufudunyezwe malunga nemizuzu eyi-10 ngaphambi kokucubungula;Ukusetyenziswa kwexesha elide lomatshini kufuneka kwandiswe ixesha lokufudumeza kwangaphambili;
2. Khangela ukuba i-oyile yesekethe igudile;
3. Beka itafile kunye nesali embindini womatshini ngaphambi kokuba uvale (susa i-axis-three-axis stroke kwindawo ephakathi kwi-axis stroke nganye);
4. Gcina umatshini womile kwaye ucocekile.
Ulondolozo lwemihla ngemihla
1. Coca uthuli kunye nothuli lwentsimbi yesixhobo somatshini yonke imihla: kubandakanywa ipaneli yokulawula isixhobo somatshini, umngxuma we-spindle cone, imoto yesixhobo, intloko yesixhobo kunye ne-taper shank, ingalo yesixhobo sokugcina isixhobo kunye nebhini yesixhobo, i-turret;I-XY axis sheet metal ikhaka, i-hose eguquguqukayo kwisixhobo somatshini, isixhobo se-tank chain, i-chip groove, njl.;
2. Jonga inqanaba le-oyile yokuthambisa ukuze uqinisekise ukuthanjiswa koomatshini;
3, khangela ukuba ibhokisi yokupholisa ibhokisi yanele, akwanelanga ukongeza ngexesha;
4. Jonga ukuba uxinzelelo lomoya luqhelekile;
5. Jonga ukuba ngaba umoya ovuthuzayo kumngxuma wekhowuni wentonga yokusonta uqhelekile, sula umngxuma wekhowuni kwindawo yokusonta ngelaphu lomqhaphu elicocekileyo, kwaye utshize ioli elula;
6. Coca ingalo yemela kunye nesixhobo kwithala leencwadi, ngakumbi uzipho lwemela;
7. Qwalasela zonke izibane zemiqondiso kunye nezibane ezingaqhelekanga ezilumkisayo.
8. Khangela ukuba kukho ukuvuza kumbhobho weyunithi yoxinzelelo lwe-oyile;
9. Coca umatshini emva komsebenzi wemihla ngemihla;
10. Gcina indawo engqonge umatshini icocekile.
Ukugcinwa kweveki
1. coca isihluzo somoya sokutshintsha ubushushu, impompo yokupholisa, isihluzo sempompo ye-oyile yokuthambisa;
2. Khangela ukuba ibholithi yokutsala isixhobo ikhululekile kwaye isiphatho sicocekile;
3. Jonga ukuba ingaba imvelaphi yoomatshini bomgca ohamba-ntathu ilungile na;
4. Khangela ukuba ingaba isenzo sokutshintsha ingalo yesixhobo okanye ukujikeleza kwentloko yesixhobo kwithala leencwadi sigudile;
5. Ukuba kukho i-oil cooler, khangela i-oyile yokupholisa ioli.Ukuba ingaphantsi kunomgca wesikali, nceda ugcwalise ioli epholileyo yeoli ngexesha.
I-6, hlambulula ukungcola kunye namanzi kwi-gesi ecinezelweyo, khangela ubungakanani beoli kwi-oyile ye-oil separator, khangela ukuba i-valve ye-solenoid isebenza ngokuqhelekileyo, khangela ukutywinwa kwenkqubo ye-pneumatic, kuba umgangatho wendlela yendlela yomoya ichaphazela ngokuthe ngqo. utshintsho lwesixhobo kunye nenkqubo yokuthambisa;
7. Thintela uthuli kunye nokungcola ekungeneni kwisixhobo se-CNC.Kuya kubakho ngokubanzi inkungu yeoyile, uthuli kunye nomgubo wentsimbi emoyeni wocweyo lomatshini.Nje ukuba bawele kwibhodi yesekethe okanye izixhobo zombane kwinkqubo CNC, kulula ukuba kubangele ukuxhathisa ukugquma phakathi amacandelo ukuhla, nokuba kukhokelela umonakalo amacandelo kunye neebhodi zesekethe.
Ukugcinwa kwenyanga
1. Uvavanyo lokuthanjiswa kwe-shaft track, indawo yomkhondo kufuneka iqinisekise ukuthambisa okulungileyo;
2. Khangela kwaye uhlambulule ukutshintshwa komda kunye nebhloko;
3. Khangela ukuba ioli kwikomityi yeoli ye-cutter cylinder yanele, kwaye uyongeze ngexesha ukuba ayanelanga;
4. Jonga ukuba ingaba iimpawu kunye neepleyiti zesilumkiso kumatshini zicacile kwaye zikhona.
Iinyanga ezintandathu zesondlo
1. Hlukanisa i-shaft anti-chip cover, coca i-shaft tubing joint, i-ball guide screw kunye ne-axis limit limit switch ezintathu, kwaye ukhangele ukuba yinto eqhelekileyo.Jonga ukuba isiphumo se-shaft nganye i-hard brashi blade ilungile;
2. Khangela ukuba i-servomotor ye-shaft kunye nentloko isebenza ngokuqhelekileyo kwaye ingaba kukho isandi esingaqhelekanga;
3. Faka indawo ye-oyile yeyunithi yoxinzelelo lweoyile kunye ne-oyile yokunciphisa ivenkile yesixhobo;
4. Vavanya ukucocwa kweshafti nganye, kwaye uhlengahlengise isixa sembuyekezo xa kuyimfuneko;
5. Coca uthuli kwibhokisi yombane (qinisekisa ukuba umatshini uvaliwe);
I-6, jonga bonke abafowunelwa, amajoyina, iziseko, utshintsho luqhelekileyo;
7. Khangela ukuba onke amaqhosha abuthathaka kwaye aqhelekile;
8. Jonga kwaye ulungelelanise inqanaba lomatshini;
9. Coca itanki yamanzi yokusika kwaye ubeke indawo yokucoca amanzi.
Ulondolozo lonyaka lobungcali okanye ukulungiswa
Qaphela: Ulondolozo lobungcali okanye ukulungiswa kufuneka kuqhutywe ziinjineli ezichwepheshile.
1. Inkqubo yokukhusela umhlaba kufuneka ibe nokuqhubeka okulungileyo ukuqinisekisa ukhuseleko lomntu;
I-2, i-circuit breaker, i-contactor, i-single-phase okanye isigaba sesithathu sokucima i-arc kunye namanye amacandelo ukwenza ukuhlolwa rhoqo.Ukuba i-wiring ikhululekile, ingaba ingxolo inkulu kakhulu, fumana isizathu kwaye ukhuphe iingozi ezifihliweyo;
3. Qinisekisa ukusebenza okuqhelekileyo kwe-fan yokupholisa kwikhabhinethi yombane, ngaphandle koko kunokukhokelela ekonakaleni kwezinto eziphilayo;
4. Ifuse iyavuthelwa kwaye iswitshi yomoya ihamba rhoqo.Isizathu kufuneka sifumaneke ngexesha kwaye singabandakanywa.
I-5, khangela ukuchaneka okuthe tye kwe-axis nganye, lungisa ukuchaneka kwejometri yesixhobo somatshini.Ukubuyisela okanye ukuhlangabezana neemfuno zezixhobo zoomatshini.Ngenxa yokuba ukuchaneka kwejometri kusisiseko sokusebenza okubanzi kwezixhobo zoomatshini.Umzekelo: XZ, YZ perpendicularity ayilunganga iya kuchaphazela i-coaxiality kunye ne-symmetry ye-workpiece, i-spindle ye-mesa perpendicularity ayilungile iya kuchaphazela ukuhambelana komsebenzi kunye nokunye.Ngoko ke, ukubuyiselwa kokuchaneka kwejometri kugxininiso lokugcinwa kwethu;
6. Qwalasela ukuguga kunye nokususwa kwe-shaft motor nganye kunye nentonga yelothe, kwaye ukhangele ukuba iibheringi ezixhasayo kwiziphelo zombini zeshaft nganye zonakele.Xa ukudityaniswa okanye ukuthwala konakalisiwe, kuya kwandisa ingxolo yokusebenza komatshini, kuchaphazela ukuchaneka kokuhanjiswa kwesixhobo somatshini, konakalise ikhonkco lokupholisa ikhonkco lokupholisa, ukukhokelela ekuvuzeni kolwelo lokusika, kuchaphazela kakhulu ubomi besikhokelo. Screw kunye ne-spindle;
7. Qwalasela ikhava yokukhusela yeshaft nganye kwaye uyitshintshe xa kukho imfuneko.Ikhava yokukhusela ayilungile ukukhawulezisa ngokuthe ngqo ukunxiba kwesikhokelo sikaloliwe, ukuba kukho i-deformation enkulu, ayiyi kwandisa kuphela umthwalo wesixhobo somatshini, kodwa ibangele umonakalo omkhulu kumzila wesikhokelo;
I-8, ukulungiswa kwe-screw ye-lead, ngenxa yokuba abanye abasebenzisi kwisixhobo sokungqubuzana kwesixhobo somatshini okanye i-gap yentsimbi yeplagi ayilungile i-lead screw deformation, ichaphazela ngokuthe ngqo ukuchaneka kokulungiswa kwesixhobo somatshini.Okokuqala siphumle isikrufu sokukhokela, ukuze sibe kwimeko yendalo, kwaye emva koko silandele iinkqubo zokugcinwa kokufaka isikrufu sokukhokela, ukuqinisekisa ukuba isikrufu sokukhokela asiyiyo amandla e-tangential kwintshukumo kangangoko kunokwenzeka, ukuze ukhokelo. isikrufu sikwimo yendalo ekuqhubekekeni;
9. Khangela kwaye ulungelelanise i-belt drive system ye-spindle yesixhobo somatshini, ulungelelanise ngokufanelekileyo ukuqina kwebhanti ye-V ukukhusela isixhobo somatshini ukuba singatyi okanye silahlekelwe yi-spin ekuqhubeni.Ukuba kuyimfuneko, buyisela i-V belt ye-spindle, kwaye ukhangele ubungakanani beoli kwi-cylinder yevili lebhanti eliphezulu loxinzelelo lwe-1000R / min.Xa kuyimfuneko, ukungabikho kweoyile kuya kubangela ukungaphumeleli kokuguqulwa komgangatho ophantsi, kuchaphazela kakhulu uburhabaxa bomphezulu wokucoca, ukwenzela ukuba i-torque yokusika yehle phantsi;
10. Ukucocwa kunye nohlengahlengiso lwethala leemela.Lungisa ukujikeleziswa kwethala leencwadi lesixhobo ukuze lihambelane netafile, buyisela i-clamping spring xa kuyimfuneko, lungisa i-Angle yebhulorho ejikelezayo ejikelezayo kunye ne-coefficient yokujikeleza yethala leencwadi, yongeza igrisi yokuthambisa kwindawo nganye ehambayo;
11. Ukuthintela ukufudumala kwenkqubo: kuyimfuneko ukujonga ukuba ngaba abalandeli bokupholisa kwikhabhinethi ye-CNC basebenza ngokuqhelekileyo.Jonga ukuba isihluzo somoya sivalekile na.Ukuba uthuli kwinethiwekhi yokucoca luqokelela kakhulu kwaye alucocwanga ngexesha, iqondo lokushisa kwikhabhinethi ye-NC liya kuba liphezulu kakhulu.
12. Ukugcinwa rhoqo kwesixhobo sokufaka / isiphumo senkqubo ye-CNC: khangela ukuba umgca wesignali wothumelo wesixhobo somatshini wonakele, ingaba i-interface kunye ne-connector screw nuts zikhululekile kwaye ziyawa, nokuba intambo yenethiwekhi ifakwe ngokufanelekileyo, kwaye nokuba i-router iyacocwa kwaye igcinwe;
13. Ibrashi yemoto ye-DC yokuhlolwa rhoqo kunye nokutshintshwa: I-DC motor brush egugile ngokugqithiseleyo, ichaphazela ukusebenza kwemoto, kwaye ibangele umonakalo wemoto.Ke ngoko, ibhrashi yemoto kufuneka ihlolwe rhoqo kwaye itshintshwe, iileyile ze-CNC, oomatshini bokugaya i-CNC, amaziko omatshini, njl.njl., Kufuneka zitshekishwe kanye ngonyaka;
14. ukuhlolwa rhoqo kunye nokutshintshwa kweebhetri zokugcina: inkqubo ye-CNC ngokubanzi kwisixhobo sememori ye-RAM ye-CMOS ibonelelwa ngesekethe yokugcina ibhetri ehlawulelwayo ukuqinisekisa ukuba inkqubo ayisetyenziswanga ngexesha lokugcinwa kwememori yayo.Ngokubanzi, nokuba ayiphumelelanga, kufuneka itshintshwe kube kanye ngonyaka ukuqinisekisa ukuba inkqubo isebenza ngokufanelekileyo.Ukutshintshwa kwebhetri kufuneka kuqhutywe phantsi kolawulo lombane lwenkqubo ye-CNC ukukhusela ukulahleka kolwazi kwi-RAM ngexesha lokutshintshwa;
15. Coca amacandelo ombane kwikhabhinethi yokulawula, khangela kwaye uqinise i-fastening state of the terminals wiring;Ukucoca, ukucoca imodyuli yokulawula inkqubo ye-CNC, ibhodi yesiphaluka, i-fan, isihlungi somoya, isixhobo sokupholisa, njl.;Izinto ezicocekileyo, iibhodi zesekethe, iifeni, kunye nezihlanganisi kwiphaneli yokusebenza.
Ixesha lokuposa: Aug-27-2022